Hot Bending
Nexus Alloys and steels, a renowned manufacturer, importer, and exporter of alloys, presents the Nexus Hot Bend Long Radius, an innovative metal fabrication solution. This cutting-edge technique revolutionizes metal tubing and steel pipeline bending, ensuring superior quality and performance. With advanced technology and engineering expertise, Nexus Alloys stands at the forefront of alloy solutions, delivering precision-driven excellence to various industries globally.
Description:
Hot Bending, a precision metal forming technique, involves heating a section of metal tubing or steel pipe to high temperatures using induction coils. This process increases the material’s pliability, enabling precise bending to a desired radius. After reaching temperatures between 800 to 2200 degrees Fahrenheit, the heated section is carefully pushed through the induction coil while maintaining a consistent speed and temperature. This results in accurate and controlled bends that meet specific project requirements. The integration of controlled water cooling ensures the material retains its shape. Hot Bending finds application in aerospace, nuclear, oil and gas, and various industries requiring customized, accurately bent metal components.
Key Features of Hot Bend:
• Induction Heating Mastery: Our process harnesses advanced induction heating, ensuring precise localized heating of metal tubes and pipes.
• Tailored Radii: The technique accommodates diverse bending radii, catering to unique project needs with utmost accuracy.
• Temperature Precision: Accurate heating to temperatures between 800 and 2200 degrees Fahrenheit guarantees consistent bending without compromising material integrity.
• Even Heat Distribution: Induction coils provide uniform heat distribution, avoiding localized overheating and facilitating even plasticization.
• Efficient Cooling: The integration of controlled water cooling swiftly preserves bent shapes and material strength, preventing warping.
Application across Industries:
• Aerospace & Defence: Precision components for aircraft and defense systems demand intricate bends that preserve material integrity. Nexus Hot Bend ensures accuracy for these critical applications.
• Nuclear Power: Safety and reliability are paramount in nuclear facilities. Our technology delivers flawlessly bent pipes and tubes that meet stringent nuclear industry standards.
• Oil & Gas: In the oil and gas sector, where reliability and durability are vital, our bending process guarantees the production of corrosion-resistant pipes and tubes that withstand extreme conditions.
• Chemical Industries: Corrosion resistance is crucial in chemical processing. Nexus Hot Bend produces bent components that endure aggressive chemical environments without compromising performance.
• Energy & Power: Whether for conventional power plants or renewable energy projects, our technology enables the creation of precisely bent components for efficient energy generation and distribution.
• Automotive: Automotive applications demand precision in bending for exhaust systems, chassis components, and more. Nexus Hot Bend meets these demands seamlessly.
• Petrochemical Industries: Complex petrochemical processes require pipes and tubes with specific bends. Our process contributes to seamless operations in this critical sector.
• Fertilizer Industries: Fertilizer production involves corrosive elements. Our bent components exhibit exceptional resistance, enhancing longevity and reliability in fertilizer manufacturing.
SPECIFICATION :
Our thoughtfully curated range of Hot Bend comprises a diverse selection of materials and grades, each meticulously chosen to cater precisely to the unique requirements of our esteemed clientele across a wide spectrum of industries.
CERTIFICATES :
- Manufacturer est Certificate En 10204 ,3.1 & 3.2
- IBR Test Certificate Form IIIC
STAINLESS STEEL &DUPLEX STEEL HOT BEND :
- Size : 1/2″ to 24″
- Schedule : Sch. 10 to Sch 160 in 3D, 5D, 6D, SD, 10D
- Stainless Steel :ASTM A 403 WP-TP 304/304H/304L/316/316H/316L/316Ti/309/310/317L/321/347/904L
- Duplex steel : ASTM A815- UNSS31803, S32750, S32760, S32205
ALLOY STEEL, CARBON STEEL <CS HOT BEND:
- Size : 2″ to 24″
- Schedule : Sch. 20 to Sch XXS in 3D, 5D, 6D, SD, 1OD
- Alloy steel : ASTM A 234 WPB WP5, WP9, WP11, WP12, WP91
- Carbon steel : ASTM A 234 WPB
- Low Temp. CS : ASTM A-420 WPL6
COPPER & NICKEL ALLOYS HOT BEND:
- Size : 1/2″ to 12″
- Schedule : Sch. 10 to Sch 80 in 3D, 5D, 6D, SD, 10D
- Copper Nickel : C70600(90:10), C71500 (70:30), C71640
- Nickel : UNS N02200, N02201
- Monel : UNS N04400, N05500, Alloy 20
- lnconel : UNS N06600, N06601, N06625, N08800, N08810, N08825
- Hastelloy : UNS N10276, N06022, N10665, N06455
- Tolerance : Minimum wall Thickness Rate and Ovality, No Wrinkles, with requried Tangent length
- SMO 254 Grade UNS S31254
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Hot Bending
Nexus Alloys, a renowned manufacturer, importer, and exporter of alloys, presents the Nexus Hot Bend Long Radius, an innovative metal fabrication solution. This cutting-edge technique revolutionizes metal tubing and steel pipeline bending, ensuring superior quality and performance. With advanced technology and engineering expertise, Nexus Alloys stands at the forefront of alloy solutions, delivering precision-driven excellence to various industries globally.
Description:
Hot Bending, a precision metal forming technique, involves heating a section of metal tubing or steel pipe to high temperatures using induction coils. This process increases the material’s pliability, enabling precise bending to a desired radius. After reaching temperatures between 800 to 2200 degrees Fahrenheit, the heated section is carefully pushed through the induction coil while maintaining a consistent speed and temperature. This results in accurate and controlled bends that meet specific project requirements. The integration of controlled water cooling ensures the material retains its shape. Hot Bending finds application in aerospace, nuclear, oil and gas, and various industries requiring customized, accurately bent metal components.
Key Features of Hot Bend:
• Induction Heating Mastery: Our process harnesses advanced induction heating, ensuring precise localized heating of metal tubes and pipes.
• Tailored Radii: The technique accommodates diverse bending radii, catering to unique project needs with utmost accuracy.
• Temperature Precision: Accurate heating to temperatures between 800 and 2200 degrees Fahrenheit guarantees consistent bending without compromising material integrity.
• Even Heat Distribution: Induction coils provide uniform heat distribution, avoiding localized overheating and facilitating even plasticization.
• Efficient Cooling: The integration of controlled water cooling swiftly preserves bent shapes and material strength, preventing warping.
Application across Industries:
• Aerospace & Defence: Precision components for aircraft and defense systems demand intricate bends that preserve material integrity. Nexus Hot Bend ensures accuracy for these critical applications.
• Nuclear Power: Safety and reliability are paramount in nuclear facilities. Our technology delivers flawlessly bent pipes and tubes that meet stringent nuclear industry standards.
• Oil & Gas: In the oil and gas sector, where reliability and durability are vital, our bending process guarantees the production of corrosion-resistant pipes and tubes that withstand extreme conditions.
• Chemical Industries: Corrosion resistance is crucial in chemical processing. Nexus Hot Bend produces bent components that endure aggressive chemical environments without compromising performance.
• Energy & Power: Whether for conventional power plants or renewable energy projects, our technology enables the creation of precisely bent components for efficient energy generation and distribution.
• Automotive: Automotive applications demand precision in bending for exhaust systems, chassis components, and more. Nexus Hot Bend meets these demands seamlessly.
• Petrochemical Industries: Complex petrochemical processes require pipes and tubes with specific bends. Our process contributes to seamless operations in this critical sector.
• Fertilizer Industries: Fertilizer production involves corrosive elements. Our bent components exhibit exceptional resistance, enhancing longevity and reliability in fertilizer manufacturing.
SPECIFICATION :
Our thoughtfully curated range of Hot Bend comprises a diverse selection of materials and grades, each meticulously chosen to cater precisely to the unique requirements of our esteemed clientele across a wide spectrum of industries.
CERTIFICATES :
- Manufacturer est Certificate En 10204 ,3.1 & 3.2
- IBR Test Certificate Form IIIC
STAINLESS STEEL &DUPLEX STEEL HOT BEND :
- Size : 1/2″ to 24″
- Schedule : Sch. 10 to Sch 160 in 3D, 5D, 6D, SD, 10D
- Stainless Steel :ASTM A 403 WP-TP 304/304H/304L/316/316H/316L/316Ti/309/310/317L/321/347/904L
- Duplex steel : ASTM A815- UNSS31803, S32750, S32760, S32205
ALLOY STEEL, CARBON STEEL <CS HOT BEND:
- Size : 2″ to 24″
- Schedule : Sch. 20 to Sch XXS in 3D, 5D, 6D, SD, 1OD
- Alloy steel : ASTM A 234 WPB WP5, WP9, WP11, WP12, WP91
- Carbon steel : ASTM A 234 WPB
- Low Temp. CS : ASTM A-420 WPL6
COPPER & NICKEL ALLOYS HOT BEND:
- Size : 1/2″ to 12″
- Schedule : Sch. 10 to Sch 80 in 3D, 5D, 6D, SD, 10D
- Copper Nickel : C70600(90:10), C71500 (70:30), C71640
- Nickel : UNS N02200, N02201
- Monel : UNS N04400, N05500, Alloy 20
- lnconel : UNS N06600, N06601, N06625, N08800, N08810, N08825
- Hastelloy : UNS N10276, N06022, N10665, N06455
- Tolerance : Minimum wall Thickness Rate and Ovality, No Wrinkles, with requried Tangent length
- SMO 254 Grade UNS S31254